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SCADA Applications

AEG (Istanbul , Turkey)  SASA ADANA FACTORY
The motor control units of the thread machines were controlled from a SCADA center.  Several critical information is collected from 32 motor control units.

BORUSAN (Istanbul, Turkey)  SARKUYSAN COPPER FACTORY CO-GEN SCADA   
SARKUYSAN Copper Factory owns a Co-Generation plant where five different PLC systems  were used to control the utilities of the system. It was very difficult for the operators  to visualize these PLC systems from one center.  EST established the SCADA system supervising and controlling the variables in different PLC systems.
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ALARKO ALSIM (Istanbul, Turkey)           SAMSUN CARSAMBA AIRPORT ENERGY MONITORING

ALARKO has built the Samsun Airport for the Turkish Airport Authorities.  EST installed the PLC automation and SCADA Software for eight energy centers distributed to the airport area.

ETI HOLDING (Kutahya, Turkey) KUTAHYA ETI SILVER PLANT

Main Control and SCADA system of the Silver Plant is developed.  A redundant system is developed in order to guarantee the continuous control and supervision of the complete plant.  Due to the economic value of the output, the installation of the application  time was limited and EST developed special techniques in order to minimize the plant stoppage during installations.

ALTINYILDIZ (Istanbul, Turkey)       CO-GENERATION  PLANT LOAD SHEDDING SYSTEM

The leading textile factory and it owns a 4.7 MW, Cogeneration Power Plant. They wanted to develop a SCADA system in order to compensate sudden electric supply changes coming from Turkish Electric Authorities.  Turnkey SCADA Software and PLC Application is developed which drops the loads according to the given  set of priorities of the customer.

ALTINYILDIZ (Istanbul, Turkey)     CO-GENERATION  PLANT ENERGY MONITORING
     
In the second project, the monitoring system composed of energy meters added to the system and load shedding achieved with the real meter readings with a detailed coverage of the power consumption locations.

TEAS (Ankara, Turkey)  KARAKAYA HES, ENERGY MONITORING AND SUPERVISORY CONTROL

KARAKAYA is the second biggest Hydraulic Power Plant of Turkey. EST replaced the old BECOS Supervisory Control System of the overall plant with a novel Windows NT based SCADA system.  The missing communication between the central Load Dispatching Center in Ankara and the plant is also established.                                         

PIRIMER (Istanbul, Turkey) ARC FURNACE AUTOMATION
PIRIMER is a Process Company and established a complete Steel Factory. Arc Furnace utility systems were developed by EST.  PLC control panels and the operator desks were supplied as well as a SCADA system. The control electronics of the Laddle Furnace electrodes also designed and developed by EST.

PIRIMER (Istanbul, Turkey) CONTINUOUS CASTING

Rolling Mill Automation of the Steel Factory is also developed by EST. Several Automation panels and Operator desks  supplied to control the overall plant from two different Control Station using PLC. 

SCM (Rimini, Italy) SAWING MACHINE  PLC/CNC PROGRAMMING

SCM is a machine manufacturer of wood processing machines from Italy. EST developed the PLC software of the new Sawing Machine of SCM using Fagor PLC/CNC.

SCM  (Rimini, Italy )  VISION CENTER PLC PROGRAMMING

For Eureka E! 1770 St. Joseph Project, SCM developed a Quality Control Center with a Vision System.  EST developed the PLC Control of this machine.

SCM  (Rimini, Italy)      EUREKA 1170 ST. JOSEPH, SUPERVISOR 
DEVELOPMENT AND DEMO INTEGRATION

For Eureka E! 1770 St. Joseph Project demo system is developed by SCM composed of three woodworking machines and a Quality Control Center. EST developed the Supervisory Software responsible of running the line of production.  In order to manage the production , EST developed a set of drivers in order to communicate bar codes, machines as well as operator driven trolleys to carry processed panels.   

SCM (Rimini, Italy)    DEVELOPMENT OF A RECTANGULAR OPTIMIZER FOR THE NOVEL SAWING MACHINES

EST developed a very fast and stable Optimization Software for New Type of Cutting Machines which can also cut nonrectangular shapes.

YENIGUN INSAAT, VAN PIRRESIT RADAR STATION  SUPPLYING WATER PROJECT

PLC panels of supplying water system to the radar station and automation of pumps at different pumping stations were done by EST.

MES PROJECTS

ATOS(Torino, Italy), BRISA SHOP FLOOR PROJECT,

 BRISA is the largest  tire plant in Turkey.  The project is to establish MES layer for full
 automation of the factory. EST is working on PLC and SCADA applications for  ATOS. The project will continue for three years and covers more than  400 machines.

AETNA (Rimini, Italy)

AETNA is project leader for PACK 2000 EUREKA project. EST developed  the
supervision SW for novel lines of Aetna covered with a post project agreement.

ICDAS (Istanbul, Turkey)

Development of Manufacturing Execution System to provide Real Time Factory data
to SAP in order to compute Actual Cost of Production.

ASSAN (Tuzla Istanbul)

Cold Rolling Mill,MES Project.

CELIKORD (Izmit)

Data collected from two hundred Cabling Machines realized using InTouch SCADA.  The collected data is used for quality and production control purposes.

BORUSAN Mahmutbey Pipe Factory

Data Collection from Pipe Machines realized and the collected data entegrated with AS/400 system which is responsible of ERP operations.

TURKTIPSAN

Invitro Fluids produced in the factory.  The manufacturing execution project realized the production without paper work orders.  The production system and SAP connected in a seamless fashion for production with zero error.  Entegration with the  barcode system of Packaging Unit quarantees the delivery of the products to the customers without any faults.

R&D PROJECTS

  EUREKA FACTORY PROJECT E! 1770
  EUREKA FACTORY  - ST. JOSEPH 2000

More than 70% of Europe's furniture is made by SMEs. One of the biggest problems these companies face today is how to satisfy the current demand for 'just-in-time' customized products. Customers used to the instant availability of mass-produced furniture no longer want to wait weeks for items to be tailor-made. If SMEs can respond to this demand without compromising on quality, there is a lucrative market to exploit. The work of a group of European SMEs and research institutes in EUREKA project E! 1770- ST. JOSEPH -could provide the solution. The project is  to develop a system that integrates new woodworking machinery and an advanced distribution system in a new style furniture factory.
For Eureka, E! 1770 St. Joseph Project, EST developed the PLC software of the new Sawing Machine using Fagor PLC/CNC. For Eureka, E! 1770 St. Joseph Project, SCM, the project leader, has developed a Quality Control Center with a Vision System and EST developed the PLC control of this machine. A demo system is developed by SCM composed of three woodworking machines and a Quality Control Center. EST developed the Supervisory Software responsible of running the line of production. In order to manage the production, EST developed a set of drivers in order to communicate bar codes, machines as well as operator driven trolleys to carry processed panels. EST developed a very fast and stable Optimizer Software for New Type of Cutting Machines which can also cut nonrectangular shapes.

 PACK 2000 EUREKA PROJECT
 “FLEXIBLE ENVIROMENTALLY FRIENDLY, PACKING SYSTEM UTILIZING ADVANCED VISION TECHNOLOGY AND RECYCLABLE / HOMOGENEOUS MATERIALS” project is part of Eureka project E! 2007. TOTAL BUDGET with 16.9 M EURO and AETNA group from Italy is the  leader of the project team..

MINIREF PROJECT

6th Frame Project in the subject of novel refrigeration systems including a novel automation system design.  Due to the environmental restrictions it is very critical to reduce the refrigeration fluid in refrigeration systems.  The project aims to reduce ths fluid 95%.  Project started in 2005 and it will end in 2008.